Up to more than 20% increase in production efficiency in one year.
OEE is referred to as a manufacturing productivity index that clearly shows the proportion of truly effective production time. Simplified, 100% OEE means that we are producing only good products at maximum efficiency, without any stops (as quickly as possible). OEE helps identify losses with a single indicator, measure progress, and improve the productivity of production lines.
The easiest way to calculate OEE (Overall Equipment Effectiveness) is to determine the ratio of Total Productivity to Planned Production Time. The preferred OEE calculation is based on the product of three OEE factors: quality, availability, and performance indicators.
When identifying areas causing losses, it is important to consider downtime reporting, which helps determine non-productive periods. In addition, scrap analysis and cycle time measurement are effective tools in identifying and minimizing production losses.
Real-time manufacturing monitoring is a tool that enables the real-time analysis and control of production processes, and the provision of real-time data to decision-makers through a central interface.
In-process quality control ensures that by recording production data and parameters, the quality level of the manufactured product is guaranteed in a traceable manner. Thus, it supports quality assurance by facilitating the early detection and correction of errors during the production process.
The result is profit-oriented! With the help of data, a revenue increase can be demonstrated in percentage terms, thereby eliminating unnecessary expansions and workforce expansions!
Case Studies
The possibility of collecting up to 64 analog or digital data simultaneously per production machine!
OEEm Enterprise allows for the entire data processing to take place in your industrial area, in compliance with the highest security standards (offline), which can only be accessed within the production area, ensuring corporate security standards.
The actual implementation times depend greatly on local conditions. The exact implementation schedule is always included in the quotation.
For successful collaboration, a comprehensive quotation is required, which is indispensable for a factory visit and needs assessment.
When we founded Digitop Ltd. in 2002, we were just a small team, but with big dreams and momentum. Over time, we gradually developed, and in 2005, thanks to a furniture industry partner, we created our first production monitoring system, which was a huge success. Based on the experiences and feedback from our customers, we decided in 2014 to transform the application into a versatile software solution independent of industry. Thanks to continuous development and technological advancements, by 2018 we offered a new generation, web-based solution to our clients. In 2023, we won Hungary's largest food industry production digitalization project. This milestone is not only a recognition of our persistent work and dedication but also indicates that we continue to move forward in the spirit of innovation and quality, offering the best solutions to our customers.
OEEm collects available data objectively, moving forward on the timeline without human uncertainties and post-modification, ensuring reliability.
From the dataset obtained through data collection, we highlight areas causing losses in report format, aiming for improvement.
Through a Rest API interface, the system can be easily connected with any external management systems, regardless of the manufacturer.
By identifying employees and linking them with live production data, performance data projected onto employees is also available.
The central data processing and distribution system (CDP) collects the available production data from the manufacturing machines through data collection units based on intelligent logic. The operator panel allows for the entry of data during the production processes, such as: reasons for downtime, worker identification, maintenance worksheets, etc. In addition, it continuously provides information about the status of the current production order. In the manufacturing hall, workers can see the production data through factory data displays. Web-based interfaces ensure the system's parameterization and control wherever you are in the factory area.
OEEm InstantBrings digitalization to small and medium-sized manufacturing companies looking to use a production monitoring system with minimal investment. |
OEEm EnterpriseProfessional industrial data collection for the biggest players. The data collection compass for high-capacity manufacturing companies. |
Data collection per production machineDigital + analog total: 64 |
Data collection per production machineDigital + analog total: 64 |
Data sourceArbitrary |
Data sourceArbitrary |
Access to collected dataStorage location: Cloud |
Access to collected dataStorage location: On-premise |
Operating modeOnline - internet connection required |
Operating modeOffline - only local network required |
LicenseSubscription-based |
LicensePurchased or subscription-based |
Operation of the installed systemSubscription model |
Operation of the installed systemSubscription model |
Consultation servicesIncludes subscription |
Consultation servicesIncludes subscription |
Installation of the system's central serversNot required - runs in the cloud |
Installation of the system's central serversPerformed by Digitop |
Customization of the installed system, integration of measurement pointsPerformed by Digitop or user |
Customization of the installed system, integration of measurement pointsPerformed by Digitop |
Development of custom add-ons to the base system |
Development of custom add-ons to the base system |
Creation of custom reports |
Creation of custom reports |
Creation of custom wall display templates |
Creation of custom wall display templates |
To accurately understand your needs, please fill out the form below. We will contact you within 24 hours after submission.
Find answers to the most commonly asked questions here!
The real-time recording of all parameters required to manufacture a product (such as raw material identification, manufacturing technology parameters and processes, quality indicators, employee identification, etc.) into a database.
There are many benefits to using the system, such as access to up-to-date data and the ability to intervene immediately in production based on this data, increased efficiency, energy savings, etc.
The OEEm industrial data collection system collects data generated during production processes, regardless of industry or production machine. It organizes this data event-oriented on the timeline based on intelligent logic. This event-oriented approach allows users to access real-time and event-based information about the manufacturing process.
The implementation process involves a technical survey, followed by a specific technical specification and quotation. While the equipment is being procured, the infrastructure conditions need to be established. The actual software implementation follows the installation of the equipment, in which the manufacturing processes are digitized using rule systems. The handover of the finished system is followed by a test period and training.
We recommend the OEEm system to all manufacturing companies that want to digitize and optimize their manufacturing processes, regardless of industry or production machine.
OEEm Instant is beneficial for those who value flexibility and easy implementation, as well as getting access to enterprise solutions with a smaller investment. OEEm Instant is generally recommended for environments with 5-10 production machines.
We recommend the OEEm Enterprise system for environments with many production machines where off-site data storage is not allowed and customized, supported implementation is important.
Do not hesitate to contact us!
